Nano Mechanical Machining Using AFM Probe

atmire.migration.oldid2432
dc.contributor.advisorPark, Simon
dc.contributor.authorMostofa, Md Golam
dc.date.accessioned2014-09-02T14:41:47Z
dc.date.available2014-11-17T08:00:43Z
dc.date.issued2014-09-02
dc.date.submitted2014en
dc.description.abstractComplex miniaturized components with high form accuracy will play key roles in the future development of many products, as they provide portability, disposability, lower material consumption in production, low power consumption during operation and higher heat transfer due to their very high surface-to-volume ratio. Given the high market demand for such micro and nano featured components, different manufacturing methods have been developed for their fabrication. The common technologies in micro/nano fabrication are photolithography, electron beam lithography and other semiconductor processing techniques. Although these methods are capable of fabricating micro/nano structures with a resolution of less than a few nanometers, the shortcomings associated with these methods are, production costs for customized products, limited material choices, necessitate the development of other fabricating techniques. An atomic force microscope (AFM) probe based nano fabrication, has, therefore, been used to overcome some the major restrictions of the traditional processes. This technique removes material from the workpiece by engaging micro/nano size cutting tool (i.e. AFM probe) and is applicable on a wider range of materials compared to the photolithographic process. In spite of the unique benefits of nano mechanical machining, there are also some challenges with this technique, such as size effects, burr formations, chip adhesions, fragility of tools and tool wear. Moreover, AFM based machining does not have any rotational movement, which makes fabrication of 3D features more difficult. Thus, vibration-assisted machining is iii introduced into AFM probe based nano mechanical machining to overcome the limitations associated with the conventional AFM scribing. In this study, scratching tests are performed with a single crystal diamond AFM probe to investigate the cutting characteristics and model the ploughing cutting forces. Calibration of the probe for lateral force measurements is extended through the force balance method. Furthermore, vibration-assisted machining system is developed and applied to fabricate different materials to overcome material selection issue. The novelty of this study includes the application of vibration-assisted AFM probe based nano scale machining to fabricate micro/nano scale features, calibration of an AFM by considering different factors, and the investigation of the nano scale material removal process from a different perspective.en_US
dc.identifier.citationMostofa, M. G. (2014). Nano Mechanical Machining Using AFM Probe (Doctoral thesis, University of Calgary, Calgary, Canada). Retrieved from https://prism.ucalgary.ca. doi:10.11575/PRISM/27054en_US
dc.identifier.doihttp://dx.doi.org/10.11575/PRISM/27054
dc.identifier.urihttp://hdl.handle.net/11023/1711
dc.language.isoeng
dc.publisher.facultyGraduate Studies
dc.publisher.institutionUniversity of Calgaryen
dc.publisher.placeCalgaryen
dc.rightsUniversity of Calgary graduate students retain copyright ownership and moral rights for their thesis. You may use this material in any way that is permitted by the Copyright Act or through licensing that has been assigned to the document. For uses that are not allowable under copyright legislation or licensing, you are required to seek permission.
dc.subjectMaterials Science
dc.subjectEngineering--Mechanical
dc.subjectMetallurgy
dc.subject.classificationNano Scribingen_US
dc.subject.classificationNano Fabricationen_US
dc.subject.classificationVibration Assisted Machiningen_US
dc.subject.classificationAtomic Force Microscopyen_US
dc.subject.classificationNano Manufacturingen_US
dc.titleNano Mechanical Machining Using AFM Probe
dc.typedoctoral thesis
thesis.degree.disciplineMechanical and Manufacturing Engineering
thesis.degree.grantorUniversity of Calgary
thesis.degree.nameDoctor of Philosophy (PhD)
ucalgary.item.requestcopytrue
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