Evaluation of Strategies To Reduce Tribocorrosion of Steel Components

dc.contributor.advisorEgberts, Philip
dc.contributor.advisorPark, Simon S.
dc.contributor.authorWong, Brandon Christopher
dc.contributor.committeememberCheng, Y. Frank
dc.contributor.committeememberDann, Markus R.
dc.date2020-11
dc.date.accessioned2020-05-04T16:27:33Z
dc.date.available2020-05-04T16:27:33Z
dc.date.issued2020-04-30
dc.description.abstractIn oil and gas applications, such as for rod pumps used in oil extraction, metallic components are often subjected to corrosive environments and simultaneously abraded by sand. This presents a serious problem as wear reduces efficiency and necessitates the replacement of parts, resulting in increased costs. The purpose of this thesis is to examine strategies for reducing tribocorrosion, including boronizing treatment processes for steels, and using friction reducers and chemical additives in pipelines carrying fracking fluid. The tribological behaviour of uncoated samples, coated samples, and pipe segments were examined in sliding under both dry and corrosive conditions. 0.5M NaCl solution and fracking fluid referred to as high Total Dissolved Solids (TDS) water was used in conjunction with a potentiostat to artificially induce electrocorrosion. Friction coefficients were determined through the use of a home-built linear reciprocating tribometer, and wear coefficients were calculated using an optical profilometer and hardness testing. Additionally, Energy Dispersive X-ray Spectroscopy (EDS) was employed to perform chemical characterisation of tribofilms and corrosion by-products. From the experiments, it was discovered that sample boron-doped boronized steels yielded the lowest friction coefficient (μ = 0.189±0.003) and lowest pseudo-wear coefficient (k = [5.38±0.17]*10^-8 MPa^-1) in dry sliding. This same coating also showed reduced friction with enhanced corrosion in 0.5M NaCl as opposed to AISI 1018 steel which had worse friction performance under corrosion. From the EDS studies, a mechanism was hypothesized for the cause of friction reduction for corroding boronized steels; sliding leads to the wearing of a thin oxide film produced during corrosion which then acts as a lubricant or an antiwelding surface. From tests performed on steel pipe segments, it found that DynaRate 6524 was the most effective friction reducer in high TDS water, decreasing friction by 20% while DWP 621 on the contrary hindered friction performance resulting in a 20% increase in friction. DyanRate 6524 did not affect wear rates significantly whereas DWP 621 increased wear. It was also observed that electrically-induced corrosion poorly affected the friction performance of DynaRate 6524 friction reducer, however, CalGuard 3100 oxygen scavenger which is meant to inhibit corrosion had no affect on the friction performance of DynaRate 6524.en_US
dc.identifier.citationWong, B. C. (2020). Evaluation of Strategies To Reduce Tribocorrosion of Steel Components (Master's thesis, University of Calgary, Calgary, Canada). Retrieved from https://prism.ucalgary.ca.en_US
dc.identifier.doihttp://dx.doi.org/10.11575/PRISM/37793
dc.identifier.urihttp://hdl.handle.net/1880/111982
dc.language.isoengen_US
dc.publisher.facultySchulich School of Engineeringen_US
dc.publisher.institutionUniversity of Calgaryen
dc.rightsUniversity of Calgary graduate students retain copyright ownership and moral rights for their thesis. You may use this material in any way that is permitted by the Copyright Act or through licensing that has been assigned to the document. For uses that are not allowable under copyright legislation or licensing, you are required to seek permission.en_US
dc.subjectTribologyen_US
dc.subjectTribocorrosionen_US
dc.subjectFrictionen_US
dc.subjectWearen_US
dc.subjectCorrosionen_US
dc.subject.classificationMaterials Scienceen_US
dc.titleEvaluation of Strategies To Reduce Tribocorrosion of Steel Componentsen_US
dc.typemaster thesisen_US
thesis.degree.disciplineEngineering – Mechanical & Manufacturingen_US
thesis.degree.grantorUniversity of Calgaryen_US
thesis.degree.nameMaster of Science (MSc)en_US
ucalgary.item.requestcopytrueen_US
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